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Artificial Lifting Systems

[bt_bb_section layout=”wide” lazy_load=”yes” allow_content_outside=”no” show_video_on_mobile=”” top_spacing=”100″ bottom_spacing=”20″ negative_margin=”” full_screen=”” vertical_align=”top” color_scheme=”” background_color=”” background_image=”” background_overlay=”” background_position=”” background_size=”” top_section_coverage_image=”” bottom_section_coverage_image=”” parallax=”” parallax_offset=”” background_video_yt=”” yt_video_settings=”” background_video_mp4=”” background_video_ogg=”” background_video_webm=”” responsive=”” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=”z-index: 1;”][bt_bb_row][bt_bb_column lazy_load=”yes” width=”1/1″][bt_bb_separator top_spacing=”” bottom_spacing=”40″ border_style=”none” color=”” border_width=”” responsive=”hidden_xs hidden_ms hidden_sm” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=””][/bt_bb_separator][/bt_bb_column][/bt_bb_row][bt_bb_row column_gap=”40″ row_width=”boxed_1200_right_content_wide” color_scheme=”” background_color=”” opacity=”” responsive=”” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=””][bt_bb_column lazy_load=”yes” width=”1/2″ align=”left” vertical_align=”middle” animation=”fade_in” background_image=”” inner_background_image=”” color_scheme=”” background_color=”” inner_background_color=”” opacity=”” responsive=”” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=”” padding=”normal” top_border=”” bottom_border=”” left_border=”” right_border=”” border_color=”” border_width=””][bt_bb_separator top_spacing=”” bottom_spacing=”80″ border_style=”none” color=”” border_width=”” responsive=”hidden_md hidden_lg” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=””][/bt_bb_separator][bt_bb_headline font_subset=”latin,latin-ext” superheadline=”Discovery Oil Services” headline=”Artificial Lifting Systems” subheadline=”” html_tag=”h1″ size=”extralarge” align=”inherit” dash=”top” color_scheme=”” color=”” supertitle_position=”” font=”inherit” font_size=”” font_weight=”” url=”” target=”_self” outline_text=”CNC” outline_size=”400″ outline_align=”left” responsive=”” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=”” animation=”no_animation”][/bt_bb_headline][bt_bb_separator top_spacing=”” bottom_spacing=”40″ border_style=”none” color=”” border_width=”” responsive=”” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=””][/bt_bb_separator][bt_bb_text]

Phosfluorescently engage worldwide methodologies with web-enabled technology. Interactively coordinate proactive e-commerce via process-centric “outside the box” thinking. Completely pursue scalable customer service through sustainable potentialities.

Collaboratively administrate turnkey channels whereas virtual e-tailers. Objectively seize scalable metrics whereas proactive e-services. Seamlessly empower fully researched growth strategies and interoperable internal or organic sources. Credibly innovate granular internal or external sources whereas high standards in web-readiness. Energistically scale future-proof core competencies vis-a-vis impactful experiences.

[/bt_bb_text][bt_bb_separator top_spacing=”40″ bottom_spacing=”40″ border_style=”solid” color=”” border_width=”” responsive=”” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=””][/bt_bb_separator][bt_bb_separator top_spacing=”” bottom_spacing=”40″ border_style=”none” color=”” border_width=”” responsive=”hidden_md hidden_lg” publish_datetime=”” expiry_datetime=”” el_id=”” el_class=”” el_style=””][/bt_bb_separator][bt_bb_accordion color_scheme=”” style=”outline” shape=”square” closed=”” responsive=”” publish_datetime=”” expiry_datetime=”” animation=”no_animation” el_id=”” el_class=”” el_style=””][bt_bb_accordion_item title=”1.1 Sucker Rod Pumps (SRP)”][bt_bb_text]

Discovery has vast proven experiences in the field of Sucker Rod Pumps whether supplying different varieties of manufacturers & origins or supporting our clients with our professional installation & maintenance services.
We supply top notch third party certified equipment & tools designed & selected based on our client’s operation & requirements for optimum production & reliability.

[/bt_bb_text][/bt_bb_accordion_item][bt_bb_accordion_item title=”1.1.1 Surface Units & Accessories (United Lift Technologies-Canada)”][bt_bb_text]

With a team of metallurgists, mechanical engineers, and application engineers who on average have over twenty years of experience in API beam pump design, manufacturing, and applications, ULT beam pumps represents the best in the industry in terms of safety, quality, performance, and reliability.

Over Engineering: All the critical structure components are over-engineered with increased safety factors, which leads to unsurpassed safety and reliability.

Lean Manufacturing: In addition to being ISO and API certified, our manufacturing facility has implemented UPS (ULT Production System) which is a Lean Manufacturing System ensuring consistent quality and continuous improvements. Best Design Practices: ULT beam pumping unit designs have reflected the collective experience and wisdoms of our engineering team with over twenty years of experience in design. manufacturing, and applications. The technical features of our units represent one of the best in the industry.

[/bt_bb_text][/bt_bb_accordion_item][bt_bb_accordion_item title=”1.1.2 Downhole Pumps (Q2 Artificial Lifting Services-Canada)”][bt_bb_text]

From the founders of Quinn, which was later acquired by Lufkin, Q2 was founded to fulfill

the growing market need for high-end, reliable downhole pumps.

Q2 Artificial Lift Services (ALS) manufactures

high quality individual pump parts in the Oil and Gas Industry. We offer a complete product line of barrels, plungers, fittings, accessories and heat treated tubing needed for downhole pump installations. We also provide specialized services with a fully equipped chrome shop facility; including spray weld and heat induction services. We can provide the right solution for your business.

Q2 Artificial Lift Services manufacturing facility is over 66,000 sq. ft. consisting of Lathes, CNC’s, Hones, Grinders, Straighteners, Quality Measuring Equipment, Heat Treater, Spray Metal & Chrome Shop giving us the ability to control the product quality our customers deserve. Each Pump Shop has technical staff with experience in the operation of bottomhole pumps and can provide quick turnaround for most shop repairs. Each location has their own inventory to be readily available for their specific customer requirements

Our internal distribution network is focused on getting the right product to the customer in the

shortest time frame with the longest lasting product in the industry.

[/bt_bb_text][/bt_bb_accordion_item][bt_bb_accordion_item title=”1.1.3 Sucker Rods (Ocher Machinery- Russia)”][bt_bb_text]

Founded in 1759, Ocher machinery is one of the top quality and well reputed oilfield equipment manufacturers in Russia

The plant has been pro ducing a wide range of oilfield products for

downhole equipment and has capacities for manufacturing any

required component parts for oil & gas production upon request. All products are of high quality, API & ISO Certified, we make sure that our products meet all relevant standards. All products are provided with the international quality certificates.

Ocher Machinery Plant is the only Russian specialized sucker rod manufacturer, and is currently the biggest enterprise in Russia and Europe, having annual production capacity of more than million sucker rods.

Key Products:

  • Sucker Rods.
  • Polished Rods.
  • Locks of Polished Rods
  • Tubing Couplings.

[/bt_bb_text][/bt_bb_accordion_item][bt_bb_accordion_item title=”1.1.4 Variable Speed Drives (VSD)- IR Z Russia”][bt_bb_text]

From IRZ TEK LLC, the leading Russian company supplying oilfield electronic equipment for oil & gas industry with the following product lines:

  • Downhole monitoring systems
  • Downhole monitoring systems with flow meter
  • Downhole anti-scaling systems
  • Dual completion systems
  • Geophysical monitoring equipment
  • Test equipment
  • Submersible and ground motor control stations Automated process control systems .
  • Software

IRZ TEK secures 40% of the downhole (DH) monitoring systems market and 20% of the motor control stations market in Russia. Equipment of IRZ TEK is operated by such leading Russian oil producing and service companies as Lukoil, Surgutneftegas, Rosneft, Slavneft, Tatneft, Bashneft, Gaspromneft, and other. The equipment is also exported to Azerbaijan and Kazakhstan. IRZ TEK has achieved the strong market position and high growth dynamics thanks to high intellectual resources (in-house R&D department), advanced production facilities, integrated management system (ISO 9001:2015, IRIS) and responsibility for the products within the whole life cycle (product commissioning, servicing and repair, and training of operating companies’ staff).

THE IRZ-400 SERIES VFDS control, protect, verify parameters, and regulate rotation frequency of SRP or PCP systems arranged with surface

three-phase induction or permanent magnet motors.

Building up, displaying, and analyzing calculated dyno charts

Main feature of the smart VFD is that user can build up calculated dynamometer chart without dynamograph or other sensor mounted on

moving parts of the pump system.

Using VFD, customer is able to CONSTANTLY MONITORING operation of the pumping equipment, as well as pump fill factor and well production rate.

Key Features:

  • Smart control algorithms for automatic well production optimization Service modes for variety of production
  • scenarios, including start with stuck motor
  • RS232/RS485 interfaces
  • Digital & analog inputs
  • Compatible with SCADA systems
  • Radio link for data transmission (GPRS)
  • Graphic screen.
  • Colored light indicators.
  • Archive downloading on USB drive.
  • Software update without motor shutdown using USB drive.
  • Data retention in case of power interruptions.
  • Easy setup, quick start menu,
  • Reduction of hits of the plunger over fluid.
  • Capability to adjust reciprocating motion at different speed.

[/bt_bb_text][/bt_bb_accordion_item][/bt_bb_accordion][bt_bb_accordion color_scheme=”” style=”outline” shape=”square” closed=”” responsive=”” publish_datetime=”” expiry_datetime=”” animation=”no_animation” el_id=”” el_class=”” el_style=””][bt_bb_accordion_item title=”1.2 Progressive Cavity Pumps (PCP)”][bt_bb_text]

In partnership with PCM, a leading provider of pumping solutions for the oil and gas industry, serving the demands of heavy oil, medium-light oil, thermal EOR, dewatering, multiphase, surface transfer as well as exploration applications. It was founded in 1932 by René Moineau, the inventor of the world’s first Progressing Cavity Pump (PCP).

Today, PCM manufactures, delivers and services complete systems with

one of the widest range of progressing cavity pumps in the market, covering artificial lift and surface transfer pumping.

Solutions:

  • Production pumps with wide range of pump hydraulics & models.
  • Horizontal shipping pumps
  • Driveheads.
  • VFDs
  • Sand Management/ Abrasive environment.
  • High GOR Management.
  • Corrosive Environment.
  • High Viscosity Management.
  • Thermal Well Solutions.
  • Rodless Solutions (ESPCP)
  • Rigless Solution (Isert PCP)
  • A Read aloud for wells with high deviations

[/bt_bb_text][/bt_bb_accordion_item][bt_bb_accordion_item title=”1.3 Electrical Submersible Pumps (ESP)”][bt_bb_text]

Discovery designs & delivers a wide variety ESP Systems & spare parts for the most demanding production environments, this includes.

  • ESP Pumps & Spare Parts. Wellhead & Packer Penetrators
  • Downhole Sensors for ESP.
  • Surface VSD.

[/bt_bb_text][/bt_bb_accordion_item][bt_bb_accordion_item title=”1.4 Downhole Sensors & Gauges”][bt_bb_text]

In partnership with IRZ TEK, we deliver one of the most reliable downhole monitoring systems in the industry, including but not limited to:

  • ESP downhole sensors & motor adaptors with an optional stand alone surface reading unit or surface acquisition board.
  • Downhole monitoring system with flowmeter.
  • ESP/PCP control stations.
  • Soft starters.

THE IRZ TMS DOWNHOLE MONITORING SYSTEMS ensure sustained real-time monitoring of all practically required downhole parameters of electrical submersible pump (ESP) system, such as pump intake pressure and temperature, motor oil/winding temperature, motor vibrations, current leakage, and pump discharge pressure, as well as up to 24 optional parameters depending on additional equipment in use with the sensor (i.e. anti-scaling electromagnetic unit, motor RPM measuring unit, etc.)

[/bt_bb_text][/bt_bb_accordion_item][bt_bb_accordion_item title=”1.5 New technologies in the artificial lifting systems”][bt_bb_text]

A Revolutionary, High Efficiency, Versatile Artificial Lift System

  • Pioneered by Roy R Vann
  • Roy R Vann was the first person to successfully introduce the Tubing Conveyed Perforation (TCP) technology
  • Involves Insert or Tubing Pumps, similar to conventional Rod pump systems
  • Key advantages compared to Conventional rod pump system
  • Hydraulic surface drive system • Initial trials in the US in 2002, with currently over 200 units
  • First systems in Mexico in 2006 with currently over 75 units
  • fficiently maintain and/or increase the oil production, while decreasing the operating cost

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